Rotational Stiffness Calculator
Determine the resistance of a body to rotation using the rotational stiffness calculator.
The formula
k = τ ÷ θ; for a round shaft k = GJ ÷ L with J = πd⁴/32
Diameter to the fourth power
Rotational stiffness is torque per radian of twist, exactly as a spring rate is force per metre of extension. For a round shaft it is GJ/L: the shear modulus of the material, times the polar second moment of area, divided by the length.
J for a solid round shaft is πd⁴/32, and that fourth power dominates everything. A 10% thicker shaft is 46% stiffer; a 20% thicker one is more than twice as stiff. Length, by contrast, is only linear. This is why shaft design is overwhelmingly about diameter, and why a hollow tube is so efficient — removing the material near the axis, which contributes almost nothing to J, saves a great deal of weight for very little stiffness.
Note that stiffness and strength are different questions. The stiffness figures say how much the shaft twists; the maximum shear stress says whether it will fail. A shaft can be perfectly stiff enough and still yield, or flex unacceptably while remaining far below its strength limit.