Von Mises Stress Calculator
The von Mises stress calculator can help you predict if a material will yield under complex loading conditions.
The formula
σ₁,₂ = (σx+σy)/2 ± √(((σx−σy)/2)² + τxy²)
Rotate the element and the numbers change
Stress is not a single value but a tensor: the normal and shear components you measure depend on the orientation of the face you measure them on. The principal stresses are the values on the one orientation where the shear vanishes entirely, and they are the largest and smallest normal stresses any orientation can show.
Mohr's circle is the geometric picture of that. Its centre is the average normal stress, its radius the maximum shear, and rotating the element by θ moves you 2θ around the circle. The maximum shear always occurs at 45° to the principal planes, which is why a ductile bar in tension fails along a 45° cone.
Two failure criteria are in common use and they disagree by up to 15%. Von Mises matches experiment better for ductile metals; Tresca — simply twice the maximum shear — is more conservative and never predicts a higher capacity, so it is the safer default. Note the absolute maximum shear can exceed the in-plane value: in plane stress the third principal stress is zero, and if both in-plane stresses share a sign that zero widens the three-dimensional circle.